Skip to main content

Inspection and Testing of Fiber Optic Cable

One end of the cable drum will be prepared by using the proper tools.

Take the prepared end of the cable inside the splice van to maintain the temperature and dust-free environment

Make the OTDR (Optical Time-domain Reflectometer) ready for testing. When the OTDR is ready, strip the fiber and cleave it by means of a diamond-edged cleaver to ensure the cleaving end should be perpendicular.

Connect the fiber to the OTDR by making a mechanical joint. The mechanical joint will be done by using two connectors coupled to each other through a mechanical coupler.

Now the fiber is ready for testing. Keep the OTDR in average mode and shoot the laser through the fiber for 10 seconds.

When the laser will be off, put the cursor “B” at the end of the cable and Cursor “A” around 80 meters from starting (This 80meters is called Dead Zone, because of the changing in the medium of the laser frequency in a very short distance).

Now note the dB/Km loss of the cable.

a. 1310nm <= 0.4 dB/Km

b. 1550nm <= 0.25dB/Km

If the loss is more than the above-mentioned parameter checks the mechanical splice or cleave the fiber again and follow the above procedures again.


If still, the problem persists then there is some problem with the fiber.

Then proceed with the same procedure for all the fibers individually.

All the readings should be witnessed and checked.

Below equipment shall be used to perform the OTDR testing

Test Equipment type:

Optical Power Meter

The above procedure is for the fiber optic cable drum testing, upon successful completion of the testing next step is for the installation, inspection, and testing of the fiber optic cable.

General Checks

Check the correctness of cable code & size.

Cable identity and tag number shall be checked.

Proper gland installation.

Cable bending radius shall be checked

Cabinet and/or Joint Box Cover Seals undamaged and Unused Cable Entries plugged correctly.

OTDR & Continuity Tests

OTDR checked before laying of the cable.

Fiber OTDR (for UG Cables) & continuity checked after laying the cable.

OTDR and point to point continuity check after termination.

Final OTDR test results.

Sample report as a reference:


Termination Checks
Field Device to Patch Panel
Fibers terminated correctly at the device.
Fibers terminated correctly at patch Panel.
Gland earth tab connected to the patch panel.
Fiber identification correct.
Patch Panel to Patch Panel / Control Panel
Fiber terminated correctly at the patch panel.
Fiber cores terminated correctly at the patch Panel/control panel.
Gland earth tab connected to earth panel.
Fiber identification in patch panel/control panel correct.
Author: Mohammed Khaleel



Comments

Popular posts from this blog

What is a Torbar? – Averaging Pitot Tubes

 The Torbar is employed for flow measurement of liquids, gases, or steam in circular, square, or rectangular section ducts for large flow rates. The Torbar is an insertion type multi-port self-averaging primary sensor for flow measurement. Torbar TORBAR is a set of Pitot tubes mounted on a bar across the pipeline with no moving parts. An averaging Pitot tube is a technology, while TORBAR is a manufacturing brand name. There are several brands available in the market with VERABAR, ANNUBAR, etc. Averaging Pitot Tube Principle Purpose Averaging Pitot tube can be employed when the average velocity of the flow profile, rather than the velocity in a specific point in the cross-section is desired. Averaging Pitot Tubes Principle It measures the differential pressure between the static pressure tap and the tap of full pressure of a stream. Thus such magnitude of differential pressure is directly proportional to the square of the flow rate. Working The TORBAR is designed in such a way that ...

Ferrules and Cross Ferruling

 Ferrules are identification labels provided for every wire terminations in an instrument, equipment, or electrical/instrumentation control panels. These tube-shaped sleeves can be inserted easily on each individual wire in a multi-core cable. In earlier days fixed digits/letters are used as ferrules, but now Instrumentation engineers/technicians prints out desired ferrules by using a ferrule printing machine. Typical Ferrule The numbers/ letters on the ferrules will be given as per the approved electrical hook up or loop diagrams. This helps technicians to easily identify a particular loop/wiring from a series of terminal blocks and to troubleshoot the desired terminal connection. Separate numbers on the ferrules distinguish the positive and negative polarities of wires, thus ensure the polarity protection of the instrument. Cross Ferruling  As a wire is connected on its both ends, it is quite useful to use a cross reference method for wire identification. Unlike normal ferru...

Thermowell Insertion and Immersion Length

 The thermowell is the industrial housing for temperature elements like RTD or thermocouple or temperature gauges. Thermowell is directly exposed to process fluid/media. Inside the thermowell, element/gauge is installed. Thermowell transfers the heat to the temperature element. Depending upon the element type, the fluid temperature can be known. So Thermowell protects the temperature element against harsh conditions and process fluid. It enables removal of the temperature element for replacement, repair, or testing without affecting the process system. Generally, thermowells are provided with all-temperature Elements like RTD or Thermocouple or temperature gauge. A few exceptions would be bearing RTD, skin type thermocouple, air duct thermometer, etc where thermowell is not applicable / required. When the thermowell assembly is inserted into the pipe, it is subjected to vibration. This vibration is caused by vortices to be generated alternately on either side of the thermowell. The...