Skip to main content

Coriolis Mass Flow Sensor Theory

 It is so called because the instrument employs the Coriolis principle which states that “A body of mass M, moving with constant linear velocity, , and subject to an angular velocity, , (or vibrating) experiences an inertial force at right angles to the direction of motion”. It can be expressed as, Coriolis force = 2Mwv .

Coriolis Mass Flow Sensor

During operation, a drive coil, located at the centre of the bend in the tube, is energised periodically, and causes the sensor tube to oscillate (move up and down) about the support axis as shown in the figure above.

The tube vibrates rapidly at a rate of 40-200 cycles per second, and through a distance of just a few hundredths of a centimeter.
When there is no flow, as the tube oscillates around the support axis, points I, C, and O move together, reaching the furthest extent of their upward and downward travel at the same time.

When fluid start to flow through the sensor tube, the tube would be seen to twist around the twist axis, which is perpendicular to the support axis, as shown in the figures below.
Points I, C, and O move up and down like before but C would lag somewhat behind O, and I would lag somewhat behind C. During the upward half of the cycle (in the right figure), O would have reached the end of its upward travel and begun to move downward before C had reached its upward limit, and I would not reach its upper limit until C had already begun its downward motion.

The lag between I and O, measured in units of time, is referred to as Δt. This Δt is directly proportional to the mass flow rate of the liquid; the larger the measured value of Δt, the greater the mass flow rate.

The coriolis sensor will detect this time difference and convert it into a standard signal for the measurement. Voltage is induced at the pickoff coils, located at both sides of the flow tube, based on Faraday’s Law. These coils will have the same amount of induced voltage but with time, they vary with flow rate.

This can be shown in the plotted sine-wave graph; induced voltage (at pickoff coil) vs time as below;
When there is no flow, the sine waves generated by the inlet and outlet sensors are in phase, since the inlet and outlet sides of the tubes have the same velocity. If superimposed on one another, like in the figure above, the sine waves generated by the outlet side pickoff (C1) and inlet side pickoff (C2) coincide exactly.



When there is flow in the tubes, the sine waves are out of phase. The reason is that the inlet sides of the tubes (C2) are lagging behind the outlet sides (C1). The amount of time that elapses between the moment when C1 reaches its peak and the moment when C2 reaches its peak is at Δt, the value that we know to be proportional to the mass flow rate..

Because each coil and magnet is also a position sensor, the same sine wave signal also represents the periods of oscillation of the tubes, that is, the time taken for the tubes to make a complete oscillation. This value τ , provides the basis for density measurement. To represent τ , only one signal is required, as shown in the figure below;
If we begin timing at a zero crossing of the wave and record the elapsed time at the next zero crossing, we will have the tube period and the same can be used to calculate the mass flow rate through the tubes.







Comments

Popular posts from this blog

Ferrules and Cross Ferruling

 Ferrules are identification labels provided for every wire terminations in an instrument, equipment, or electrical/instrumentation control panels. These tube-shaped sleeves can be inserted easily on each individual wire in a multi-core cable. In earlier days fixed digits/letters are used as ferrules, but now Instrumentation engineers/technicians prints out desired ferrules by using a ferrule printing machine. Typical Ferrule The numbers/ letters on the ferrules will be given as per the approved electrical hook up or loop diagrams. This helps technicians to easily identify a particular loop/wiring from a series of terminal blocks and to troubleshoot the desired terminal connection. Separate numbers on the ferrules distinguish the positive and negative polarities of wires, thus ensure the polarity protection of the instrument. Cross Ferruling  As a wire is connected on its both ends, it is quite useful to use a cross reference method for wire identification. Unlike normal ferru...

PLC Program for Mixing Tank

 Create a ladder diagram for controlling a batch mixing process. Implement a PLC program for mixing tank or Mixing Process using PLC Ladder Logic. PLC Program for Mixing Tank Fig : Mixing tank A tank is used to mix two liquids. The required control circuit operates as follows: A. When the START button is pressed, solenoids A and B energize. This permits the two liquids to begin filling the tank. B. When the tank is filled, the float switch trips. This de-energizes solenoids A and B and starts the motor used to mix the liquids together. C. The motor is permitted to run for 1 minute. After 1 minute has elapsed, the motor turns off and solenoid C energizes to drain the tank. D. When the tank is empty, the float switch de- energizes solenoid C. E. A STOP button can be used to stop the process at any point. F. If the motor becomes overloaded, the action of the entire circuit will stop. G. Once the circuit has been energized, it will continue to operate until it is manually stopped. Solution...

What is a Torbar? – Averaging Pitot Tubes

 The Torbar is employed for flow measurement of liquids, gases, or steam in circular, square, or rectangular section ducts for large flow rates. The Torbar is an insertion type multi-port self-averaging primary sensor for flow measurement. Torbar TORBAR is a set of Pitot tubes mounted on a bar across the pipeline with no moving parts. An averaging Pitot tube is a technology, while TORBAR is a manufacturing brand name. There are several brands available in the market with VERABAR, ANNUBAR, etc. Averaging Pitot Tube Principle Purpose Averaging Pitot tube can be employed when the average velocity of the flow profile, rather than the velocity in a specific point in the cross-section is desired. Averaging Pitot Tubes Principle It measures the differential pressure between the static pressure tap and the tap of full pressure of a stream. Thus such magnitude of differential pressure is directly proportional to the square of the flow rate. Working The TORBAR is designed in such a way that ...