PLC Count values higher than 999

As known about the S counters that the max allowed number to count is 999.

Write a PLC program to count more than 999 counts for one counter.

Note: the best practice to learn the PLC programming is to start writing the PLC program, take your time before you review the answer.

Inputs & outputs

I0.0: count up

I0.1: preset value

PLC Count values higher than 999

Network 01

There is a counter C0 and there is a count up contact I0.0, whenever a positive edge detected from the count up bit the counter value MW0 is increased by one.

A preset value is loaded the PV of the counter to ease the simulation process, where when the preset contact I0.1 is pressed for one time the counter value is loaded by 997.

Whenever the counter reaches 999 counts 2 things happen.

The reset memory bit M10.0 is energized and resets the counter to zero.

Then a value of 1 is added to the MW2 so that to count the number of each time the counter reaches the maximum counts 999.

Network 02

Multiply MW2 by 999 so that every time the counter reaches the maximum a 999 counts is added to MW4.

For example if the counter reached the maximum counts twice then the counts value in MW4 is 1998.

Network 03

Add the MW4 to the current counts value of the counter gives the real counter counts calculated so far.

Comments

Ferrules and Cross Ferruling

Ferrules are identification labels provided for every wire terminations in an instrument, equipment, or electrical/instrumentation control panels. These tube-shaped sleeves can be inserted easily on each individual wire in a multi-core cable. In earlier days fixed digits/letters are used as ferrules, but now Instrumentation engineers/technicians prints out desired ferrules by using a ferrule printing machine. Typical Ferrule The numbers/ letters on the ferrules will be given as per the approved electrical hook up or loop diagrams. This helps technicians to easily identify a particular loop/wiring from a series of terminal blocks and to troubleshoot the desired terminal connection. Separate numbers on the ferrules distinguish the positive and negative polarities of wires, thus ensure the polarity protection of the instrument. Cross Ferruling As a wire is connected on its both ends, it is quite useful to use a cross reference method for wire identification. Unlike normal ferru...

PLC Program for Mixing Tank

Create a ladder diagram for controlling a batch mixing process. Implement a PLC program for mixing tank or Mixing Process using PLC Ladder Logic. PLC Program for Mixing Tank Fig : Mixing tank A tank is used to mix two liquids. The required control circuit operates as follows: A. When the START button is pressed, solenoids A and B energize. This permits the two liquids to begin ﬁlling the tank. B. When the tank is ﬁlled, the ﬂoat switch trips. This de-energizes solenoids A and B and starts the motor used to mix the liquids together. C. The motor is permitted to run for 1 minute. After 1 minute has elapsed, the motor turns off and solenoid C energizes to drain the tank. D. When the tank is empty, the ﬂoat switch de- energizes solenoid C. E. A STOP button can be used to stop the process at any point. F. If the motor becomes overloaded, the action of the entire circuit will stop. G. Once the circuit has been energized, it will continue to operate until it is manually stopped. Solution...

What is a Torbar? – Averaging Pitot Tubes

The Torbar is employed for flow measurement of liquids, gases, or steam in circular, square, or rectangular section ducts for large flow rates. The Torbar is an insertion type multi-port self-averaging primary sensor for flow measurement. Torbar TORBAR is a set of Pitot tubes mounted on a bar across the pipeline with no moving parts. An averaging Pitot tube is a technology, while TORBAR is a manufacturing brand name. There are several brands available in the market with VERABAR, ANNUBAR, etc. Averaging Pitot Tube Principle Purpose Averaging Pitot tube can be employed when the average velocity of the flow profile, rather than the velocity in a specific point in the cross-section is desired. Averaging Pitot Tubes Principle It measures the differential pressure between the static pressure tap and the tap of full pressure of a stream. Thus such magnitude of differential pressure is directly proportional to the square of the flow rate. Working The TORBAR is designed in such a way that ...

TILI Automation

Search This Blog